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Contactor & Control Relay Overloads

Contactor and control relay overloads are essential components in electrical systems that protect motors and other devices from damage due to overheating. These devices work in tandem to ensure that electrical circuits are safe and efficient. 

Contactor Overloads:

A contactor overload is a protective device to safeguard motors against damage caused by overheating. It measures the current flowing through the motor and interrupts the circuit if the current exceeds a predetermined value. A contactor overload typically comprises a bimetallic strip that heats-up when current flows through it, causing it to bend and trigger the overload relay. Contactor overloads are available in various sizes and ratings and can be either adjustable or non-adjustable.

Control Relay Overloads:

Control relay overloads are similar to contactor overloads in function and design but are used in different parts of the electrical system. They protect control circuits, such as those used in lighting or heating and cooling systems. Control relay overloads operate by sensing the current flowing through the circuit and breaking the circuit if the current exceeds a certain level. Control relay overloads are available in various sizes and ratings and can be either adjustable or non-adjustable.

Types of Overloads:

There are two types of overloads: thermal and electronic. Thermal overloads use bimetallic strips that heat up when current flows through them, causing them to bend and trigger the overload relay. Electronic overloads use sensors to detect changes in current flow and interrupt the circuit if the current exceeds a predetermined level.

Applications of Overloads:

Overloads are commonly used in industrial applications, such as manufacturing plants or extensive facilities where motors are used extensively. They are also used in HVAC systems, water treatment plants, and other facilities requiring precise control. Overloads are essential components in electrical systems, providing an extra layer of protection against damage and ensuring equipment runs efficiently.

Contactor and control relay overloads are essential components in electrical systems that protect motors and other devices from damage due to overheating. They come in various sizes and ratings and can be either adjustable or non-adjustable. There are two types of overloads: thermal and electronic, and they are commonly used in industrial applications, HVAC systems, water treatment plants, and other facilities where precise control is required. Proper selection and installation of overloads are critical for the safety and efficiency of electrical systems.


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LR2D3559, Schneider Electric
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3RR2143-1AW30, Siemens
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